News
Building in Space With Laser “Origami”
Between NASA’s Artemis Program, the Russo-China plans for an International Lunar Research Station (ILRS), and the ESA’s long-term goal of establishing a Moon Village, the message is clear: We’re going back to the Moon, and this time, to stay! For NASA especially, things are ramping up after the successful flight of the Artemis II mission and NASA Administrator Jared Isaacman’s recent announcement that NASA will build a Moon Base by the 2030s.
The challenges of building on the lunar surface are well known, and this has led to some creative solutions. A popular approach is sintering, a form of 3-D printing in which lasers fuse feedstock (in this case, lunar regolith) into building materials. At the University of Florida, researchers are exploring how lasers could help astronauts turn the local soil into glass and ceramic, which would then be used to build a lunar base. Their approach has earned the nickname “origami” because of how it folds materials without needing additional machinery.
The work is led by Victoria M. Miller, Ph.D., an associate professor in the Herbert Wertheim College of Engineering and researcher with the UF Astraeus Space Institute. Her team consists of Nathan Fripp, Tianchen Wei, and Benjamin A. Begley, researchers from the UF Department of Materials Science and Engineering. Their research paper, “Controlling the Pre-bending Delay During Laser Sheet Metal Forming Under Different Atmospheres,” appeared in late April in the journal *Springer Nature Link*.
*A vision of a future Moon base that could be produced and maintained using 3D printing. Credit: ESA/RegoLight/Liquifer Systems Group*
The team recently completed a DARPA-funded research phase focused on a manufacturing process known as laser forming. This process uses lasers to bend materials without physical contact, and the team investigated how atmospheric conditions would affect its performance. This is a vital question, given that the technology is part of a larger effort to establish space manufacturing in orbit and on other celestial bodies with very tenuous atmospheres (such as the Moon).
Laser forming offers many opportunities for building in space because it is lightweight and flexible, thereby reducing the cost of launching components. In short, the process uses concentrated infrared lasers (heat) to bend materials into new shapes without molds, heavy machinery, or direct physical force. During the research phase, the team tested the technology on lunar regolith and rock simulant, which proved highly successful in bending lunar glass.
As Miller stated in a UF News release, this helps overcome the limitations of conventional construction, which are far more significant in space:
So when we build things on Earth, we have machinery. And just massive amounts of machinery and weight and volume are not really constraints when we’re doing conventional manufacturing on Earth. If we have to take tools, tools are heavy, and they are big, and it costs a ton of money and a ton of resources just to get stuff into space. One of the experiments that we did, was having a collaborator make a piece of glass out of lunar soil simulant. And then we used our laser bending technology to bend the lunar glass.
This technology is very much in line with the philosophy of In-Situ Resource Utilization (ISRU), where local resources are leveraged to reduce reliance on heavy payloads and resupply missions. With laser forming and other 3-D printing methods, astronauts would be able to fabricate building materials on-site rather than sending heavy prefabricated structures from Earth. The team is also exploring how laser forming could expand manufacturing possibilities beyond traditional materials.
*In 2024, the ESA’s Metal 3D Printer aboard ISS produced the first metal part ever created in space. Credit: ESA*
Such capabilities could present new opportunities for in-space manufacturing, where traditional tools are impractical. According to Miller, the project reflects the University’s expanding role in space research and a broader, collaborative, future-oriented vision:
The thing that I’m most excited about is that we can bend basically anything. I haven’t found a material that we can’t bend yet, even glass. I think that this research reflects the direction of space research at UF because it is collaborative and future-looking. Looking at how we can build things on the moon, build things on Mars, and how we can actually make sure that astronauts stay safe and healthy.
Laser forming could also allow astronauts to manufacture tools and replacement parts in orbit or on the Moon, eliminating the need for transporting large amounts of both from Earth. As astronauts who have lived and worked aboard the International Space Station (ISS) will attest, if something breaks down in space, it is burdensome to carry multiple spares for every part. The same applies to tools, which are required for regular maintenance and are sorely missed when they break and run out.
In keeping with the philosophy that “Solving for space solves for Earth,” the technology also has applications beyond space exploration, potentially supporting flexible manufacturing on Earth. As Miller indicated, the UF team is also focused on flexible manufacturing for defense applications, but that is only one of many possible uses for the technology. Quite literally, any form of manufacturing could benefit from this technology, including housing construction.
Amid continued population growth and the specter of Climate Change, lightweight, flexible forms of fabrication that are also more efficient than traditional methods would be a boon for all concerned.
Related:
– Laser-Based 3D Printing Could Build Future Bases on the Moon
– Metal is 3D Printed on the Space Station,
– 3-D Printing on the Moon. From Regolith to Paste to Useful Objects and Structures
– NASA Tests Prototype 3D Printed Titanium Spring in Space
Further Reading: UF News
News
Black Hole Collisions Tell a Tale of Repeating Mergers
A black hole merger is one of the Universe’s more energetic, massive, and weird events. During such a collision, two black holes orbit closer and closer until they collide and become a much more massive black hole. The event can emit neutrinos, photons from energized gases, and, as it happens, gravitational waves. Those waves help tell the story of the two objects involved in the collision.
Recent gravitational wave detections show hundreds of such mergers in the Universe. Many probably came from collisions of black holes created when massive stars died in supernova explosions. That’s the standard story we all learn about the deaths of supermassive stars—the creation of stellar black holes. But what happens to them afterwards? Those “smaller” black holes can merge again, creating a more massive black hole. And it could happen again, making larger and more massive objects in a process called “hierarchical merging.” It’s most likely happening in very crowded regions of galaxies.
A team of scientists including MIT’s Salvatore Vitale and Cailin Plunkett, Thomas Callister of Williams College in Massachusetts, and Michael Zevin of Chicago’s Adler Planetarium, is studying gravitational wave signals to see if this pathway is legitimate. According to Plunkett, the data show some intriguing results. “We’re finding that, for some of these merging black holes, it’s not their first rodeo,” said Plunkett. “Overall in the Universe, black holes are merging all the time. The question of how often they are repeatedly merging was pretty uncertain. Now we’re seeing a relatively consistent picture where there’s a decent percentage of black holes that are coming from this repeated pathway.”
How To Tell If It’s a First Merger or Not
The clues to the provenance of black holes in a merger lie in their spins. Think of the spin of a disk around a newly forming star. It has angular momentum. Some black holes have spin; others do not. A “first-time” black hole created in a supernova event creates a black hole with little to no spin. That’s because when the progenitor star dies, it loses much of its mass as well as its own spin. The resulting black hole shouldn’t have much spin, either.
According to Vitale, the scene changes when two black holes merge. It’s a more energetic event, and the collision should result in a second-generation black hole with a definite spin. “They would be spinning very fast, at about 70 percent their maximum possible spin,” Vitale said. That spin reveals the new black hole’s lineage, from two smaller ones. So, astronomers might start out looking for a duo of black holes about to collide. If one has a very high spin rate than its dance partner, then observers are looking at a pair where one black hole came from a collision of two smaller black holes.
Some merging black holes may be second-generation black holes that formed from the previous merging of two smaller black holes, according to a new study. Here’s an artist’s concept of the hierarchical formation of black holes. Credits: Credit: LIGO/Caltech/MIT/R. Hurt (IPAC)
Where Does This Happen?
Stellar-mass black holes can happen anywhere supermassive stars are dying in supernova explosions. But hierarchical mergers likely occur in very crowded environments. These are regions where stars are packed closely together—such as in clusters. “You might have a ton of stars whizzing around each other, and if some are massive and explode, they become black holes. The black holes continue to whizz around, and can capture each other and merge,” explained Plunkett. “This process can repeat potentially ad infinitum, by virtue of the fact that you have a ton of stars and black holes in this really dense environment.”
To find evidence of hierarchical mergers, the team looked at data in the LIGO-Virgo-KAGRA Gravitational Wave Transient Catalog (GWTC-4.0). This is a collection of data tracing gravitational wave detections made during the combined observatories’ fourth observing run. They looked for signals typical of hierarchical mergers of black holes. Specifically, the team wanted to catch the action just before the merger actually happens. It’s an interesting time. The black holes are spiraling in toward each other in a disk-like orbital plane. If their spins are perpendicular to the plane, the process of merger is fairly steady. But if the spins aren’t perpendicular, the disk takes on a distinct wobble. The wobble reveals information about the balance of the masses of the two black holes and their spins.
What the Collisions Reveal
Analysis of the data revealed numerous mergers that showed orbital wobbling that was likely caused by the collisions between first-generation and second-generation black holes. Extrapolate that out to mergers throughout the Universe, and it looks like about 14 percent of merging black holes have been down the same collision road at least twice. It turns out that black holes that have masses about 10 and 30 times that of the Sun were probably stellar-mass black holes created in supernova explosions. Interestingly, those of 20 and 40 solar masses (and above) were most likely to be second-generation black holes made from collisions of previous black holes.
How does that play out with the evolutionary story of the supermassive stars that form black holes? Plunkett points out that the violence of the supernova explosions may play a role. “One of the reasons why the 40-and-above regime is interesting is, stellar evolution theory predicts you shouldn’t be able to form black holes in that mass range at all from just a supernova,” Plunkett said. “We think supernovae from really massive stars end up being so violent that they leave no black holes at all above roughly 45 solar masses. Yet, we have seen black holes that are that massive. And the question is: Where did they come from?”
That’s a question that remains to be answered. In the meantime, this hierarchical merging of black holes over time may well explain some of the weirder black holes astronomers have discovered. Linking the black-hole mass spectrum to features in the spin distribution is a good way to identify the history of potential merger candidates as well as to understand the characteristics of existing black holes that exhibit strange spins. In the long run, studies of these characteristics will help astronomers tell the story of black hole evolution across the Universe.
For More Information
Many Black Holes Had Past Lives New Research Shows
Signatures of a Subpopulation of Hierarchical Mergers in the GWTC-4 Gravitational-Wave Dataset
Signatures of a Subpopulation of Hierarchical Mergers in the GWTC-4 Gravitational-Wave Dataset
News
Off-duty L.A. firefighter dies in highway collision with big rig

Los Angeles firefighters are mourning the death of a colleague in a crash in Whittier early Friday morning that involved a big rig.
The L.A. Fire Department on Saturday shared the name of the firefighter killed in the crash.
Stan Reza, 35, was a three-year member of the department and was off duty at the time of the collision, the LAFD wrote in a Facebook post.
“Our thoughts are with Firefighter Reza’s family, and with every member of this department who is grieving alongside them,” Fire Chief Jaime Moore said in the post.
The California Highway Patrol’s Santa Fe Springs office is investigating the accident.
The crash was reported at 2:15 a.m. Friday on the northbound 605 Freeway near Beverly Boulevard, according to a CHP spokesperson.
Reza was driving a pickup truck, and the other vehicle was a tractor trailer. According to the L.A. County medical examiner, Reza died at the scene from blunt traumatic injuries. No other details on the collision were available.
Reza was a resident of Pomona and a graduate of Cal Poly Pomona, according to his Facebook page.
Officials said memorial arrangements would be shared when they were finalized.
News
Berlin Pride Event Attacker Killed in Police Shootout, Officials Say
The confrontation with the suspect in what has been described as a likely act of Islamist terrorism occurred as a large-scale manhunt was underway, the authorities said.
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