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Building in Space With Laser “Origami”
Between NASA’s Artemis Program, the Russo-China plans for an International Lunar Research Station (ILRS), and the ESA’s long-term goal of establishing a Moon Village, the message is clear: We’re going back to the Moon, and this time, to stay! For NASA especially, things are ramping up after the successful flight of the Artemis II mission and NASA Administrator Jared Isaacman’s recent announcement that NASA will build a Moon Base by the 2030s.
The challenges of building on the lunar surface are well known, and this has led to some creative solutions. A popular approach is sintering, a form of 3-D printing in which lasers fuse feedstock (in this case, lunar regolith) into building materials. At the University of Florida, researchers are exploring how lasers could help astronauts turn the local soil into glass and ceramic, which would then be used to build a lunar base. Their approach has earned the nickname “origami” because of how it folds materials without needing additional machinery.
The work is led by Victoria M. Miller, Ph.D., an associate professor in the Herbert Wertheim College of Engineering and researcher with the UF Astraeus Space Institute. Her team consists of Nathan Fripp, Tianchen Wei, and Benjamin A. Begley, researchers from the UF Department of Materials Science and Engineering. Their research paper, “Controlling the Pre-bending Delay During Laser Sheet Metal Forming Under Different Atmospheres,” appeared in late April in the journal *Springer Nature Link*.
*A vision of a future Moon base that could be produced and maintained using 3D printing. Credit: ESA/RegoLight/Liquifer Systems Group*
The team recently completed a DARPA-funded research phase focused on a manufacturing process known as laser forming. This process uses lasers to bend materials without physical contact, and the team investigated how atmospheric conditions would affect its performance. This is a vital question, given that the technology is part of a larger effort to establish space manufacturing in orbit and on other celestial bodies with very tenuous atmospheres (such as the Moon).
Laser forming offers many opportunities for building in space because it is lightweight and flexible, thereby reducing the cost of launching components. In short, the process uses concentrated infrared lasers (heat) to bend materials into new shapes without molds, heavy machinery, or direct physical force. During the research phase, the team tested the technology on lunar regolith and rock simulant, which proved highly successful in bending lunar glass.
As Miller stated in a UF News release, this helps overcome the limitations of conventional construction, which are far more significant in space:
So when we build things on Earth, we have machinery. And just massive amounts of machinery and weight and volume are not really constraints when we’re doing conventional manufacturing on Earth. If we have to take tools, tools are heavy, and they are big, and it costs a ton of money and a ton of resources just to get stuff into space. One of the experiments that we did, was having a collaborator make a piece of glass out of lunar soil simulant. And then we used our laser bending technology to bend the lunar glass.
This technology is very much in line with the philosophy of In-Situ Resource Utilization (ISRU), where local resources are leveraged to reduce reliance on heavy payloads and resupply missions. With laser forming and other 3-D printing methods, astronauts would be able to fabricate building materials on-site rather than sending heavy prefabricated structures from Earth. The team is also exploring how laser forming could expand manufacturing possibilities beyond traditional materials.
*In 2024, the ESA’s Metal 3D Printer aboard ISS produced the first metal part ever created in space. Credit: ESA*
Such capabilities could present new opportunities for in-space manufacturing, where traditional tools are impractical. According to Miller, the project reflects the University’s expanding role in space research and a broader, collaborative, future-oriented vision:
The thing that I’m most excited about is that we can bend basically anything. I haven’t found a material that we can’t bend yet, even glass. I think that this research reflects the direction of space research at UF because it is collaborative and future-looking. Looking at how we can build things on the moon, build things on Mars, and how we can actually make sure that astronauts stay safe and healthy.
Laser forming could also allow astronauts to manufacture tools and replacement parts in orbit or on the Moon, eliminating the need for transporting large amounts of both from Earth. As astronauts who have lived and worked aboard the International Space Station (ISS) will attest, if something breaks down in space, it is burdensome to carry multiple spares for every part. The same applies to tools, which are required for regular maintenance and are sorely missed when they break and run out.
In keeping with the philosophy that “Solving for space solves for Earth,” the technology also has applications beyond space exploration, potentially supporting flexible manufacturing on Earth. As Miller indicated, the UF team is also focused on flexible manufacturing for defense applications, but that is only one of many possible uses for the technology. Quite literally, any form of manufacturing could benefit from this technology, including housing construction.
Amid continued population growth and the specter of Climate Change, lightweight, flexible forms of fabrication that are also more efficient than traditional methods would be a boon for all concerned.
Related:
– Laser-Based 3D Printing Could Build Future Bases on the Moon
– Metal is 3D Printed on the Space Station,
– 3-D Printing on the Moon. From Regolith to Paste to Useful Objects and Structures
– NASA Tests Prototype 3D Printed Titanium Spring in Space
Further Reading: UF News
News
Authorities warn of invasive insect on California grapevines
A pest that is considered a major threat to California’s vineyards and its $73-billion wine industry has been found on grapevines sold at Northern and Central California Costco stores between April 21 and May 21, according to authorities.
The glassy-winged sharpshooter, which was first identified and detected May 19 from grapevines sold at a wholesaler in Fresno, is a small invasive insect that can spread a strain of bacteria, Xylella fastidiosa, that kills grapevines by “clogging their water-conducting vessels (xylem).” The deadly plague is called Pierce’s disease. Several other strains of the bacteria exist and can infect other host plants, including citrus, stone fruits, almonds, oleander and some shade trees, according to the California Pierce’s Disease Control Program.
If the insect was left unchecked, the disease could cost the California wine industry $166 million annually, California Department of Food and Agriculture officials said in an email.
The insect can be identified by its flat triangular head, large eyes and clear wings. The head is brown to black and has several ivory to yellowish spots, which helps separate it from its native counterpart, the smoke-tree sharpshooter. The insect is often found on the stems of plants and grows up to about half-an-inch as fully grown adults, according to the University of California.
“While many vines have been intercepted and destroyed, locating the thousands that may still be in customers’ hands remains our top priority,” said California Secretary of Agriculture Karen Ross in a press release. “Anyone who purchased these vines should contact their local agricultural commissioner immediately.”
California’s wine grape industry supports more than 422,000 jobs statewide, according to the CDFA.
The glassy-winged sharpshooter was first reported in California in the early 1990s and is native to the southeastern U.S. and northeastern Mexico. The insect was first identified as a threat in August 1999, when more than 300 acres of grapevines in Temecula were infested with the glassy-winged sharpshooter and Pierce’s disease and subsequently destroyed, the CDFA reported.
Overall, the disease has costs growers and government agencies about $110 million a year in losses and compliance costs, according to a March 2025 report titled The Costs of Pierce’s Disease in the California Grape and Wine Industry.
Up to 13,000 grapevine plants potentially infected by the bacteria have been sold across a total of 24 Northern and Central California counties, the CDFA said.
“In addition to destroying infested stock still in Costco warehouses, CDFA is working with agricultural commissioners and conducting public outreach to locate vines sold to consumers across 24 counties, as well as neighboring at-risk counties,” CDFA authorities said in a press release.
“Officials are responding to public reports, conducting inspections and public outreach, and trapping near stores and locations where purchased vines were taken. They are also ensuring that potentially infested plants are safely contained and disposed of,” the press release said.
Costco has also been working with the CDFA to notify customers, issue refunds to those who purchased the grapevines and assisted in connecting them to local agricultural officials in the impacted counties “for inspection and disposal guidance,” the CDFA said in a notice about the pests.
Authorities are asking residents that purchased the grapevines in the impacted counties to follow strict guidelines, including to isolate the plant and wrap it in double trash bags and contact their county agricultural commissioner, authorities said.
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Night of Violence Grips Belfast After Stabbing Attack
Cars and a bus were set on fire and families were driven from their homes after a stabbing caused tensions to spill onto the streets.
News
Why Can’t the Universe Be Cyclic? Part 4: When a Good Idea Meets Bad Data
(This is Part 4 of a series on whether the universe can be cyclic. Read Part 1, Part 2, and Part 3 first.)
So we left off with a beautiful idea. A universe that always existed, bouncing eternally between higher-dimensional sheets, no singularity, no inflation, entropy neatly reset on every cycle. A genuinely good idea.
Good ideas, unfortunately, are not the same thing as right ideas. And ekpyrotic theory has a list of troubles, starting small and ending with a problem it simply cannot talk its way out of.
Let’s begin with the singularity, the very thing ekpyrotic was supposed to abolish. When the two branes collide, the math describing that instant gets extremely uncomfortable. The theory’s defense is essentially a hopeful one: that the exotic machinery of string theory will smooth everything over at the moment of the bounce and keep the dreaded infinities from rearing up. Maybe it does. But “we’re fairly confident the string math will work out” is a promissory note, not a proof, and an awful lot is riding on it.
Next, that elegant trick with dark energy. Remember that the whole cyclic mechanism hinges on dark energy eventually shutting off, so the branes can stop drifting apart and start falling back together. We have not the faintest evidence that dark energy does any such thing. As far as anyone can actually measure, dark energy is a steady, constant feature of the cosmos with no expiration date printed anywhere on the label. Ekpyrotic theory needs it to quit. The universe has made no such promise.
Then there are the branes themselves. String theory, left to its own devices, has a real appetite for branes. Like zombies, once you allow a couple of them onto the stage, it becomes very hard to stop more from shambling in. Many versions of the ekpyrotic scenario end up populated with whole stacks of branes, which drags the theory straight back into the very multiverse swamp that inflation got bogged down in. The thing it was supposed to do better, it ends up doing about the same.
Now, you can hand-wave your way around all of that. Cross your fingers on the singularity, assume dark energy behaves itself, wave off the extra branes. Cosmologists are nothing if not resourceful. But there is one obstacle no amount of clever hand-waving gets you past, and it happens to be the same standard that crowned inflation in the first place: what we can actually observe.
Inflation, recall, makes a very specific prediction about the seeds of cosmic structure. Not just that the seeds exist, but their detailed statistical properties, the precise mix of large and small ripples sprinkled across the early universe. We can’t watch inflation happen directly, but we can read those seeds straight off the cosmic microwave background, the oldest light in existence and the earliest baby picture of the cosmos we will ever get.
Ekpyrotic theory has to play the same game. You cannot call yourself a serious cosmology without making a prediction for those same statistical properties. So ekpyrotic, too, says something concrete about what the microwave background should look like. And the original version of the theory, worked out in the early 2000s, was off. Not a little off. It was “how did you even find my office to tell me this” off, badly out of step with what we observe. Defenders found ways to patch it, the kind of adjustments a less generous person might call hacks, twisting the model until it produced the right sort of fluctuations.
And here is the killer. Even the patched-up version doesn’t survive.
Ekpyrotic theory was originally tuned to match the rough, blurry measurements of the microwave background that were available back in the early 2000s. It was built and refined to fit the data of its day. Then we launched Planck, a spacecraft devoted to mapping that ancient light in exquisite detail, and it handed us measurements vastly sharper than anything we’d had before. Those measurements lined up beautifully with what inflation predicted. They did not line up with ekpyrotic theory. The sharper our picture of the infant universe became, the worse ekpyrotic looked and the better inflation held up.
There are not many escape routes from a result like that. The theory isn’t dead, exactly. But it is marginalized. Few people work on it now. It carries too much baggage: the math is brutal to wrangle, it doesn’t fully or cleanly deliver on its grand promises, and it stumbles on the one observational test that matters most. It is a good idea. But good ideas are not guaranteed to be right ones. That call belongs to nature, not to us, and nature, so far, has voted against it.
So the theory putters along, with a few stubborn researchers poking at it here and there. Maybe because it is still a genuinely fun idea. Maybe because it might yet bear some unexpected fruit down the line. Stranger things have happened in physics.
But for now, the Big Bang and inflation agree with every observation we can throw at them, and the dream of an eternal, cycling, self-renewing cosmos remains exactly that. A dream.
All the evidence points the same hard direction. This one universe, this single shot, is all we get.
So make the best of it.
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